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Online Guide to Energy-Efficient Commercial Equipment --> Energy-Efficient Motor Selection --> Selecting an Energy-Efficient Motor

Online Guide to Energy-Efficient Commercial Equipment

Selecting an Energy-Efficient Motor


The Energy Policy Act of 1992 (EPAct) established minimum-efficiency levels for all new general purpose electric motors manufacturerd after October 1997. These levels have been accepted as the definition of an "energy-efficient" motor by the National Electrical Manufacturers Association (NEMA) in its MG-1 Standard and throughout the industry. In addition, most manufacturers currently offer products that exceed the EPAct minimum-efficiency levels by a significant amount. In 1996, the Consortium for Energy Efficiency (CEE) estabished a premium-efficiency motor specification that has been used by several utilities and energy efficiency organizations that  promote efficient motors. In response to market confusion as to what was a "premium-efficiency" motor, NEMA established a new "premium" specification in 2001.

  • NEMA Premium Motors: NEMA Premium Motors NEMA has established a new set of efficiency levels for integral horsepower induction motors. These include the following motor characteristics: single-speed; polyphase; 1-500 hp; 2,4, and 6 pole squirrel cage; NEMA Design A or B; and continuous rated.  The NEMA Premium Motors program specification outlines the nominal efficiency requirements that manufacturers need to meet to label their products with the NEMA Premium label (see logo). When specifying or selecting a new motor, look for NEMA Premium motors. Most manufacturers now offer NEMA Premium motors.
The design and material choices that a motor manufacturer makes determines the efficiency of a given electric motor. This efficiency represents a tradeoff with the cost and operating characteristics, such as torque and in-rush current. With the implementation of EPAct, the "standard" motor, in almost all cases, meets the "energy-efficient" definition. More efficient and higher quality materials are used in premium-efficiency motors, which can cost between 15 and 30 percent more than an EPAct motor.

Most manufacturers have introduced electronic versions of their product catalogs that assist customers or distributors in selecting the best motor for the application. Motors that meet the NEMA Premium definition are prominently identified in these catalogs. But even with these catalogs, it is difficult for a customer to compare several manufacturers' products. To address this need, the MotorMaster+® motor selection program is available. MotorMaster+® contains a database that includes list price, full-load speed, and full- and part-load efficiency for more than 24,000 motors, including ODP and TEFC motors. The database allows customers to compare a motor to all other similar motors and determine the economics of selecting the more efficient model.

 
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